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Pipe Fittings

Pipe fittings are essential for constructing and maintaining pipelines, ensuring efficient flow and connectivity.
Below is a guide to various types of pipe fittings used in the oil and gas industry, along with their functions, types, and material options.

Elbows

Function: Change the flow direction in pipelines.

Types:

  • 45° Elbow: For gradual directional changes.
  • 90° Elbow: For sharper turns.

Materials: Carbon steel, stainless steel, alloy steel.

Tees

Function: Allows branching from the main pipeline.

Types:

  • Equal Tee: Same diameter as the main pipe.
  • Reducing Tee: Smaller diameter branch.

Materials: Carbon steel, stainless steel, copper-nickel.

Reducers

Function: Connect pipes of varying diameters.

Types:

  • Concentric Reducer: Aligns pipes on the same axis.
  • Eccentric Reducer: Used in horizontal pipelines to avoid air pockets.

Materials: Carbon steel, stainless steel, alloy steel, plastic.

Couplings

Function: Extend pipelines by joining two pipes.

Types:

  • Full Coupling: Connects pipes of the same diameter.
  • Half Coupling: Joins pipes of differing diameters.

Materials: Steel, iron, plastic.

Flanges

Function: Connects pipes and equipment, enabling easy assembly and disassembly.

Types:

  • Weld Neck: High-pressure applications.
  • Slip-On: Easy installation, low pressure.
  • Blind: Closes pipeline ends.
  • Socket Weld: Ideal for small pipelines.

Materials: Stainless steel, carbon steel, alloy steel.

Valves

Function: Regulate flow within pipelines.

Types:

  • Gate Valve: On/off control.
  • Globe Valve: Precise throttling.
  • Ball Valve: Quick on/off with a 90-degree turn.
  • Check Valve: Flow control in one direction.

Materials: Stainless steel, brass, bronze.

Caps

Function: Close off pipeline ends.

Types:

  • Threaded Cap: Screws onto pipe end.
  • Welded Cap: Permanent closure.

Materials: Carbon steel, stainless steel.

Unions

Function: Easily connect or disconnect pipes.

Materials: Carbon steel, stainless steel, malleable iron.

Crosses

Function: Connects four pipes in a cross shape.

Materials: Stainless steel, alloy steel.

Nipples

Function: Short pipe sections for connections.

Types:

  • Threaded Nipple: Threads on both ends.
  • Swaged Nipple: Reduced at one end for varied pipe sizes.

Materials: Carbon steel, stainless steel, brass.

Olets (Branch Fittings)

Function: Connects a large pipe with a smaller branch.

Types:

  • Weldolet: Welded branch.
  • Sockolet: Socket-welded.
  • Thredolet: Threaded.

Materials: Carbon steel, alloy steel.

Swage Nipples

Function: Reduce pipe size by connecting pipes of different diameters.

Materials: Carbon steel, stainless steel, alloy steel.

Pipe Supports and Hangers

Function: Provide stability to prevent pipe sagging.

Materials: Carbon steel, stainless steel, galvanized steel.

Materials for Pipe Fittings

Pipe fittings in the oil and gas industry must withstand harsh conditions, pressure, and corrosive substances. Common materials include:

  • Carbon Steel: High strength for high-pressure applications.
  • Stainless Steel: Corrosion-resistant, ideal for acidic or saline environments.
  • Alloy Steel: Suitable for high-temperature, high-pressure settings.
  • Duplex Stainless Steel: Higher strength and corrosion resistance.
  • Plastic (HDPE, PVC): Used in low-pressure, non-corrosive environments.